Series 2040D Test Systems2040DMaintenanceManualPart Number #4200-0181Version 1.0
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration9SELFTESTSelftest on the Series 2040 Test System is an automated
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration10Utilities” dialog box in shown on thenext page will appear. Thi
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration114) Once the type(s) of reporting is completed, click on “OK” t
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration12“:” (Colon) signifies that the following number indicates the a
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration13check the Selftest assembly’s cable for damage.UUT POWER SUPPL
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration14Selftest Failure AnalysisTest Name #1 #2 #3 1) SELF_dig
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration1546) dio_ext_f DIO Selftest TH P/S Cont47)48) iamp_dig_f INST T
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration16CALIBRATIONWhenever a Testhead board isreplaced, or any time th
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration17Any type of failure during calibration could indicate a hardwa
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration18
Table Of ContentsSystem Overview... 3SYSTEM MAINTENANCE OVERVIEW
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics19Diagnostics
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics20DIAGNOSTIC TOOLSSelfTest EXaminer (STEX) for Microsoft Windows 95OverviewThe S
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics21Selection of the ‘Diagnostic’ option for file output will create a file with
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics22All tester resources, by default, are either gray-colored or on gray backgroun
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics23If any failure(s) or problem(s) are found in a valid diagnostic file, the men
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics24error. If a test listed did not have any slot information listed in the resul
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics25TRMAN (Tester Resource Manager)The Tester Resource Manager is used to track a
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics26menu. It has selections for a Newconfiguration, Load an existingconfiguration,
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics27Manual Generation - If Manual generation is selected, the screenbelow will be
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics28configuration table. From this utility, any system configuration may begenerat
CONTACT SPRING REPAIR ... 63USE OF PATCHBOARD SPRING REMOVAL TOOL (0000-2746)... 64CONTAC
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics29The table is directly linked to the slot drop-down menu, therefore anyslot ch
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics30View Pin Definitions - This utility from theOptions menu explains the mnemonic
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics31TESTHEAD - PATCHBOARD - UUT P/S BUILT-IN DIAGNOSTICSWhen a malfunction is sus
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics32LED Indicators+48VDC THDC1 -DC1 +GPIB 3GPIB 2GPIB 1GPIB 0- 40VDC (ICAM)+ 40VDC
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics33FAULT LOOPThe Series 2040 Test System incorporates a “fault loop” for trouble
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics34
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics35
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics36
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics37GPIB/HPIB POWER SUPPLIESThe Series 2040 Test System may also contain one or m
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics38For a system containing “n” number of HP power supplies, the PSC boarddrives t
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Maintenance Overview3System Overview
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics391) Verify on the relay controller board (0000-5X44) that pin #3 relativeto pi
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics40and verify that each wire is connected to the proper terminal on the HPpower s
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Diagnostics41the PSC board itself.Note: If there are no wires in the fault/inhibit cable o
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Diagnostics42
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Certification43Certification
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Certification44ETHERNETPRINTERGPIBZYX10MHZ EXTCLKEXTEVENTKEYBOARDCOM1MODEM10MHzTDACGPIB
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Certification45CERTIFICATIONSystem certification ensures that the system standards that ar
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Certification46Calibration Station. Finally, connect the GPIB port from the 2040 console to
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Certification47When this portion of the certification is complete, the TCXO frequency must
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Certification48If the TCXO fails the preset calibration limits, it will also require a manu
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Maintenance Overview4
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement49Module Repair & Replacement
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement50REPAIR AND REPLACEMENT PROCEDURESUpon determining that a par
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement51COMPUTER ASSEMBLYWhen it is determined that a problem exist
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement52INTERNAL AND PATCHBOARD POWER SUPPLY OVERVIEWThe Testhead Po
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement53TESTHEAD & PATCHBOARD POWER SUPPLY REPLACEMENT1) Ensur
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement54+5VDC Testhead Power SupplyThe Testhead cooling fan assembly
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement556) Disconnect the AC fan power cord from the Testhead sect
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement56UUT POWER SUPPLIES - DescriptionContained in the middle rack
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement57UUT POWER SUPPLY CONTROLLER REPLACEMENTTo remove a controll
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement58UUT POWER SUPPLIESThe removal process for UUT Power Supplies
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Maintenance Overview5SYSTEM MAINTENANCE OVERVIEWThe Series 2040 Test System has been desig
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement59GPIB/HPIB POWER SUPPLIES1) Remove the left side panel (sid
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement60UUT - GPIB/HPIB POWER SUPPLY DISCONNECT AT TEST BAYFrom top
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement61CIRCUIT BOARD REPLACEMENTThe illustration below shows the p
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement62To reinstall a board, first check the positioning of the bla
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement63CONTACT SPRING REPAIRAlignment of the contact springs (pins
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement64position to ensure that they all have the proper spring tens
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Module Repair and Replacement65PlungerPatchboard“D” shaped sleeve“D”shapedlatching tabBoar
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Module Repair and Replacement661. Remove the termination from the rear of the spring. (Remo
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Maintenance Overview6
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00 Selftest & Calibration7Selftest & Calibration
Series 2040 Test SystemSeries 2040 Maintenance Manual V2.00Selftest & Calibration8SELFTEST AND CALIBRATION OVERVIEWCalibration on the Series 2040
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