HP 730399-001 Specifikace

PE-S-014-09 rev. 01/15/08 Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PMD™, PWP™

Document No. DER01120 Effective Date 25 May 07 Page No. 1 of 9 DESCRIPTION AND OPERATION DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL The centr

bvacu-Flos Document No. DER12016 Effective Date 25 May 07 Page No. 1 of 1 SUPPLIER DATA DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL This sect

Performance Data: M7064T-I Nameplate Data Rated Output 50 HP Volts 230/460 Full Load Amps 120/60 Speed 1775 Hertz 60 Phase 3 NEMA Design Code

Specifications: M7064T-I Catalog Number: M7064T-I Specification Number: 12S077X139H1 Horsepower: 50//40 Voltage: 230/460//190/380 Hertz: 60

Document No. DER01120 DESCRIPTION AND OPERATION Page 2 of 9 Effective Date 25 May 07 OPERATING PRINCIPALS (CONT’D) During centrifuge operation, sl

Boston Gear®ORC Series Trig-O-Matic™Overload Release Clutcheswww.bostongear.comDoc. No. ORC SeriesModel SInstallation and Maintenance Instructions

ORC SERIES, MODEL S CLUTCHES1ORC Series, Model SBOSTON GEARBOSTON GEAR®ORC SERIESTRIG-O-MATIC™OVERLOAD RELEASE CLUTCHES –STANDARD MODEL SINSTALLATION

ORC SERIES, MODEL S CLUTCHESORC Series, Model S2BOSTON GEARBOSTON GEAR®When an overload occurs, the rotor rotates from itsnormal position within the h

ORC SERIES, MODEL S CLUTCHES3ORC Series, Model SBOSTON GEARBOSTON GEAR®II. MOUNTING SPROCKETS OR SHEAVESTO CLUTCHA. Type T Housing (Refer to Figure 7)

ORC SERIES, MODEL S CLUTCHESORC Series, Model S4BOSTON GEARBOSTON GEAR®TABLE 4 - TYPE B HOUSING DIMENSIONSFSize A B C D E +.000 G-.0021 .81 .81 1.06 .

ORC SERIES, MODEL S CLUTCHES5ORC Series, Model SBOSTON GEARBOSTON GEAR®III. LOCATING AND MOUNTING CLUTCHAND COUPLINGS TO SHAFTA. LocationThe clutch sh

DESCRIPTION AND OPERATION Document No. DER01120 Effective Date 25 May 07 Page 3 of 9 MAJOR COMPONENTS Major components of the centrifuge (Figure 1

ORC SERIES, MODEL S CLUTCHESORC Series, Model S6BOSTON GEARBOSTON GEAR®5. Select the correct hex wrench from Table 5 andinsert it through the hole sta

Feeler GageORC SERIES, MODEL S CLUTCHES7ORC Series, Model SBOSTON GEARBOSTON GEAR®c. If a correction is required to satisfy angularalignment requireme

Limit Switch PinStandardLimitSwitchPinLimitSwitchStartJogStopTo MotorORCOverloadClutchLimit Switch Actuating MechanismLimitSwitchOptionalLimitSwitchAc

ORC SERIES, MODEL S CLUTCHES9ORC Series, Model SBOSTON GEARBOSTON GEAR®VI. REPAIR INSTRUCTIONSA. General Disassembly1. All item numbers in parenthesis

ORC SERIES, MODEL S CLUTCHESORC Series, Model S10BOSTON GEARBOSTON GEAR®4. Remove the drive pawl (10). The drive pawl and thedrive spring (18) will ha

ORC SERIES, MODEL S CLUTCHES11ORC Series, Model SBOSTON GEARBOSTON GEAR®D. Limit Switch Actuating Mechanism (LSAM)Assembly1. Apply a graphite lubrican

ORC SERIES, MODEL S CLUTCHESORC Series, Model S12BOSTON GEARBOSTON GEAR®157242625163101732425265614151920111213982718232221ORC SERIES, MODEL S WITH LI

ORC SERIES, MODEL S CLUTCHES13ORC Series, Model SBOSTON GEARBOSTON GEAR®Key No. Name Size 1 (Qty.) Size 2 (Qty.) Size 3 (Qty.) Size 4 (Qty.) Size 5 (Q

ORC SERIES, MODEL S CLUTCHESORC Series, Model S14BOSTON GEARBOSTON GEAR®342757112019151413745252662252612933414336831324036351841392829383243102322431

ORC SERIES, MODEL S CLUTCHES15ORC Series, Model SORC 2 SA C -LP16 - P16Series ModelType Torque Range Coupling Bore (Type C, N or R Only)Overload SA =

Document No. DER01120 DESCRIPTION AND OPERATION Page 4 of 9 Effective Date 25 May 07 Conveyor The conveyor assembly is a hollow, cylindrical auger

COUPLINGSBoston Gear14 Hayward StreetQuincy, MA 02171Tel 617.328.3300fax 617.479.6238www.bostongear.comCLUTCHESBoston Gear14 Hayward StreetQuincy, MA

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

(J:\ENG\DOCS\Conformance\2\. . . Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PM

Document No. DER13000 Effective Date 15 Apr 05 Page No. 1 of ___ INSTALLATION AND MAINTENANCE LOG PURPOSE The ruled, blank pages provided w

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

INSTALLATION AND MAINTENANCE LOG Document No. DER13000 Effective Date 15 Apr 05 Page ___ of ___ Notes:

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

DESCRIPTION AND OPERATION Document No. DER01120 Effective Date 25 May 07 Page 5 of 9 Figure 1120-3 Overload Release Assembly FLUID COUPLING The

INSTALLATION AND MAINTENANCE LOG Document No. DER13000 Effective Date 15 Apr 05 Page ___ of ___ Notes:

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

Document No. DER01120 DESCRIPTION AND OPERATION Page 6 of 9 Effective Date 25 May 07 ELECTRICAL CONTROL BOX (CONT’D) Figure 1120-4 Electrical Con

DESCRIPTION AND OPERATION Document No. DER01120 Effective Date 25 May 07 Page 7 of 9 The vibration switch is mounted on the centrifuge frame in an

Document No. DER01120 DESCRIPTION AND OPERATION Page 8 of 9 Effective Date 25 May 07 ELECTRICAL CONTROL SYSTEM OPERATION The following paragraphs

DESCRIPTION AND OPERATION Document No. DER01120 Effective Date 25 May 07 Page 9 of 9 Vibration Tripping the vibration switch due to excessive vibr

HOW TO USE THIS “e-MANUAL” This electronic version of a Derrick Operating and Maintenance Manual has been prepared in Adobe® Acrobat® pdf format. Thi

Document No. DER01220 Effective Date 25 May 07 Page No. 1 of 1 EQUIPMENT SPECIFICATIONS DE-1000 CENTRIFUGE - GEARBOX DRIVE Equipment specif

Document No. DER01320 Effective Date 10 Oct 08 Supersedes 25 May 07 Page No. 1 of 1 SERVICES & UTILITIES REQUIRED DE-1000 CENTRIFUGE

Document No. DER01420 Effective Date 25 May 07 Page No. 1 of 3 EQUIPMENT HANDLING PROCEDURES DE-1000 CENTRIFUGE - GEARBOX DRIVE RECEIVING T

Document No. DER01420 EQUIPMENT HANDLING PROCEDURES Page 2 of 3 Effective Date 25 May 07 MOVING/POSITIONING THE EQUIPMENT (CONTINUED) Four reinfor

EQUIPMENT HANDLING PROCEDURES Document No. DER01420 Effective Date 25 May 07 Page 3 of 3 EQUIPMENT STORAGE General If equipment is not being instal

Document No. DER02020 Effective Date 25 May 08 Page No. 1 of 3 WARNINGS SUMMARY DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL This section co

Document No. TOC00221 Effective Date 25 May 07 Page No. 1 of 2 TABLE OF CONTENTS DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL INFORMATION...

Document No. DER02020 WARNINGS SUMMARY Page 2 of 3 Effective Date 25 May 08 EQUIPMENT HANDLING WARNING! USE SPREADER BARS TO PREVENT DAMAGE WHEN

WARNINGS SUMMARY Document No. DER02020 Effective Date 25 May 08 Page 3 of 3 MAINTENANCE WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED

Document No. DER02889 Effective Date 22 May 08 Supersedes 15 Jun 07 Page No. 1 of 1 MATERIAL SAFETY DATA SHEETS (MSDSs) DE-1000 CENTRIFUGE

Document No. DER02889 MATERIAL SAFETY DATA SHEETS (MSDSs) Page 2 of 2 Effective Date 22 May 08 Supersedes 15 Jun 07

MATERIAL SAFETY DATA SHEETThe information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints b

Form: 359D, Page 2 of 3, prepared 05/06/08TOXICOLOGICAL INFORMATION (ANSI Section 11)Supplemental health information : Contains a chemical that is

Form: 359D, Page 3 of 3, prepared 05/06/08Chemical Hazard Data (ANSI Sections 2, 8, 11, and 15)ACGIH-TLV OSHA-PELS.R.Std.S2 S3 CCCommon Name CAS. No

MATERIAL SAFETY DATA SHEETThe information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints b

Document No.TOC00221 TABLE OF CONTENTS Page 2 of 2 Effective Date 25 May 07 The content of this document is subjec

Form: 313K, Page 2 of 2, prepared 08/02/04Carcinogenicity : The international agency for research on cancer (IARC) has evaluated ethylbenzene and cl

Document No. DER03020 Effective Date 10 Oct 08 Supersedes 25 May 07 Page 1 of 7 INSTALLATION INSTRUCTIONS DE-1000 CENTRIFUGE - GEARBOX DR

Document No. DER03020 INSTALLATION INSTRUCTIONS Page 2 of 7 Effective Date 10 Oct 08 INSTALLATION SEQUENCE Following is the sequence of steps for i

INSTALLATION INSTRUCTIONS Document No. DER03020 Effective Date 10 Oct 08 Page 3 of 7 Figure 3020-1 Centrifuge Leveling SHIPPING COMPONENTS Note!

Document No. DER03020 INSTALLATION INSTRUCTIONS Page 4 of 7 Effective Date 10 Oct 08 SHIPPING COMPONENTS (CONT’D) Figure 3020-3 Shipping Componen

INSTALLATION INSTRUCTIONS Document No. DER03020 Effective Date 10 Oct 08 Page 5 of 7 FEED PUMP The customer must supply a positive-displacement fe

Document No. DER03020 INSTALLATION INSTRUCTIONS Page 6 of 7 Effective Date 10 Oct 08 ELECTRIC POWER CONNECTIONS (CONT’D) Figure 3020-5 Electric P

Document No. DER04097 Effective Date 27 Nov 07 Supersedes 25 May 07 Page No. 1 of 7 OPERATING INSTRUCTIONS DE-1000 CENTRIFUGE - GEARBOX D

Document No. DER04097 OPERATING INSTRUCTIONS Page 2 of 7 Effective Date 27 Nov 07 INITIAL STARTUP Perform the initial startup procedure when the ce

Document No. DER01019 Effective Date 25 May 07 Page No. 1 of 5 INTRODUCTION DE-1000 CENTRIFUGE - GEARBOX DRIVE OVERVIEW This manual provides

OPERATING INSTRUCTIONS Document No. DER04097 Effective Date 27 Nov 07 Page 3 of 7 OPERATION Monitor the liquid and solids discharges continually to

Document No. DER04097 OPERATING INSTRUCTIONS Page 4 of 7 Effective Date 27 Nov 07 Pond Depth Pond depth can only be adjusted with the centrifuge fu

OPERATING INSTRUCTIONS Document No. DER04097 Effective Date 27 Nov 07 Page 5 of 7 Bowl and Conveyor Speeds The faster the bowl speed, the faster so

Document No. DER04097 OPERATING INSTRUCTIONS Page 6 of 7 Effective Date 27 Nov 07 Overload Release Clutch Torque Frequent overload tripping that ca

OPERATING INSTRUCTIONS Document No. DER04097 Effective Date 27 Nov 07 Page 7 of 7 NORMAL SHUTDOWN The normal shutdown procedure is to be used for c

Document No. DER05017 Effective Date 25 May 07 Page No. 1 of 12 BEARING REPLACEMENT DE-1000 CENTRIFUGE GENERAL This procedure describes rep

Document No. DER05017 BEARING REPLACEMENT Page 2 of 12 Effective Date 25 May 07 Liquid End Pillow Block Bearing(Cont’d) 4. Remove Rotodiff / gea

BEARING REPLACEMENT Document No. DER05017 Effective Date 25 May 07 Page 3 of 12 5. Turn flange (Figure 5017-2) until large access holes in flange

Document No. DER05017 BEARING REPLACEMENT Page 4 of 12 Effective Date 25 May 07 Liquid End Pillow Block Bearing (Cont’d) Figure 5017-3 Liquid E

Document No. DER01019 INTRODUCTION Page 2 of 5 Effective Date 25 May 07 EQUIPMENT USE The DE-1000 GBD centrifuge is designed expressly to remove

BEARING REPLACEMENT Document No. DER05017 Effective Date 25 May 07 Page 5 of 12 Figure 5017-4 Liquid End Cross Section Solids End Pillow Block Be

Document No. DER05017 BEARING REPLACEMENT Page 6 of 12 Effective Date 25 May 07 Solids End Pillow Block Bearing (Cont’d) 5. Remove flathead scre

BEARING REPLACEMENT Document No. DER05017 Effective Date 25 May 07 Page 7 of 12 Cleaning, Inspection, and Repair 1. Clean all components with a s

Document No. DER05017 BEARING REPLACEMENT Page 8 of 12 Effective Date 25 May 07 Liquid End Pillow Block Bearing (Cont’d) 7. Slide assembled pill

BEARING REPLACEMENT Document No. DER05017 Effective Date 25 May 07 Page 9 of 12 5. Install new small cross-section O-ring against shoulder of inb

Document No. DER05017 BEARING REPLACEMENT Page 10 of 12 Effective Date 25 May 07 Solids End Pillow Block Bearing (Cont’d) 14. Apply a light coat

BEARING REPLACEMENT Document No. DER05017 Effective Date 25 May 07 Page 11 of 12 b. Remove retaining ring securing seal within seal housing. Remo

Document No. DER05017 BEARING REPLACEMENT Page 12 of 12 Effective Date 25 May 07 Installation (Cont’d) 2. To install the solids end conveyor bea

Document No. DER05018 Effective Date 15 Oct 07 Supersedes 25 May 07 Page No. Page 1 of 6 HARDWARE TORQUE SPECIFICATIONS DE-1000 CENTRIFUG

Document No. DER05018 HARDWARE TORQUE SPECIFICATIONS Page 2 of 6 Effective Date 15 Oct 07 Rotating Assembly Hardware Installation - Solids End

INTRODUCTION Document No. DER01019 Effective Date 25 May 07 Page 3 of 5 PRODUCT SUPPORT Derrick Corporation offers 24-hour per day, 7-day per week

HARDWARE TORQUE SPECIFICATIONS Document No. DER05018 Effective Date 15 Oct 07 Page 3 of 6 Solid End Hardware Installation No. Description Qty

Document No. DER05018 HARDWARE TORQUE SPECIFICATIONS Page 4 of 6 Effective Date 15 Oct 07 Rotating Assembly Hardware Installation- Liquid End

HARDWARE TORQUE SPECIFICATIONS Document No. DER05018 Effective Date 15 Oct 07 Page 5 of 6 Liquid End Hardware Installation No. Description Qt

Document No. DER05018 HARDWARE TORQUE SPECIFICATIONS Page 6 of 6 Effective Date 15 Oct 07 The content of this document

Document No. DER05022 Effective Date 25 May 07 Page No. 1 of 10 PREVENTIVE MAINTENANCE DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL Preventiv

Document No. DER05022 PREVENTIVE MAINTENANCE Page 2 of 10 Effective Date 25 May 07 Figure 5022-1 Bearing Lubrication Points PARTS REPLACEMENT

PREVENTIVE MAINTENANCE Document No. DER05022 Effective Date 25 May 07 Page 3 of 10 MAINTENANCE PROCEDURES The following paragraphs describe mainte

Document No. DER05022 PREVENTIVE MAINTENANCE Page 4 of 10 Effective Date 25 May 07 Drive Belt (Cont’d) 6. Tighten motor mount adjustment bolts to

PREVENTIVE MAINTENANCE Document No. DER05022 Effective Date 25 May 07 Page 5 of 10 Figure 5022-3 Gearbox Removal 9. Note locations of all shims

Document No. DER05022 PREVENTIVE MAINTENANCE Page 6 of 10 Effective Date 25 May 07 Removal and Disassembly (Cont’d) b. Note locations of alignme

Document No. DER01019 INTRODUCTION Page 4 of 5 Effective Date 25 May 07 HIGHLIGHTED INFORMATION Information considered important to safe and eff

PREVENTIVE MAINTENANCE Document No. DER05022 Effective Date 25 May 07 Page 7 of 10 12. Remove conveyor assembly as follows: a. Remove four screws

Document No. DER05022 PREVENTIVE MAINTENANCE Page 8 of 10 Effective Date 25 May 07 Cleaning, Inspection, and Repair (Cont’d) 6. Inspect bowl inte

PREVENTIVE MAINTENANCE Document No. DER05022 Effective Date 25 May 07 Page 9 of 10 b. Insert six new hex head screws through gearbox flange and i

Document No. DER05022 PREVENTIVE MAINTENANCE Page 10 of 10 Effective Date 25 May 07 Reassembly and Installation (Cont’d) 14. After completing gear

Document No. DER05102 Effective Date 25 May 07 Page No. 1 of 2 TOOLS AND EQUIPMENT DE-1000 CENTRIFUGE GENERAL The following tool list inclu

Document No. DER05102 TOOLS AND EQUIPMENT Page 2 of 2 Effective Date 25 May 07 TABLE 5102-1 DE-1000 CENTRIFUGE TOOL LIST PART NO. DESCRIPTION /

Document No. DER05103 Effective Date 25 May 07 Page No. 1 of 5 TROUBLESHOOTING DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL Although equipmen

Document No. DER05103 TROUBLESHOOTING Page 2 of 5 Effective Date 25 May 07 CHECK FOR CLOGGED CONVEYOR Troubleshooting should begin with determinin

TROUBLESHOOTING Document No. DER05103 Effective Date 25 May 07 Page 3 of 5 TROUBLESHOOTING CENTRIFUGE - FULL HYDRAULIC DRIVE Possible Cause Isolat

Document No. DER05103 TROUBLESHOOTING Page 4 of 5 Effective Date 25 May 07 TROUBLESHOOTING CENTRIFUGE - FULL HYDRAULIC DRIVE Possible Cause Isola

INTRODUCTION Document No. DER01019 Effective Date 25 May 07 Page 5 of 5 HOW TO USE THIS MANUAL DER XX 000 Subsection Number (000 thru 999) Sect

TROUBLESHOOTING Document No. DER05103 Effective Date 25 May 07 Page 5 of 5 The content of this document is subject to c

Document No. DER05104 Effective Date 25 May 07 Page No. Page 1 of 4 ADJUSTMENTS DE-1000 CENTRIFUGE - GEARBOX DRIVE GENERAL This section con

Document No. DER05104 ADJUSTMENTS Page 2 of 4 Effective Date 25 May 07 MOTOR SHEAVE REPLACEMENT (CONT’D) 12. Insert feed tube into feed tube suppor

ADJUSTMENTS Section No. DER05104 Effective Date 25 May 07 Page 3 of 4 c. Check that clutch has reset by attempting to rotate the cam/hub assembl

Document No. DER05104 ADJUSTMENTS Page 4 of 4 Effective Date 25 May 07 Overload Release Clutch Torque (Cont’d) Figure 5014-3 Setting Overload Rel

bvacu-Flos Document No. DER11000 Effective Date 16 May 08 Page 1 of 1 REFERENCE DRAWINGS DE-1000 GBD CENTRIFUGE This section contains Derri